Rapid Mixer Granulator - RMG Manufacturer, Supplier
At Bipin Pharma Equipment, we are a leading manufacturer and exporter of machinery, mainly as required in pharmaceutical, chemical, industries. We are dedicated to continuous innovation and the evolution of our business processes, a commitment that has enabled us to achieve excellence in product quality and expand the scope of our machinery offerings. Our range of products includes Multi Column Distillation Plant, Fluid Bed Dryers, Mixer Granulators and other associated products. We possess a team of technically proficient engineers who are diligently engaged in advancing new product developments. Skilled experts like these are our greatest strength, giving us an advantage over others in the industry.
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Product Introduction :
A Rapid Mixer Granulator - RMG is a multipurpose processor widely used in the pharmaceutical industry to enhance the process of granulation which is critical for manufacturing of tablets and capsules. The design of Rapid Mixer Granulator - RMG is focused on achieving a thorough mixing of ingredients and preparing granules of uniform quality at a lower operating cost. The main components of this granulator includes a mixing bowl, an impeller, a chopper, a discharge port and a control panel.
The impeller, located at the bottom of the bowl, rotates at a high speed and creates a whirling motion of the materials. This action ensures that the dry powders are mixed uniformly. The chopper, on the other hand, is positioned at the side of the bowl and operates at a high speed to break down the lumps and agglomerates thus aiding in the granulation process.
The process begins with the loading of dry powders into the mixing bowl. The impeller and chopper are then started and a binder solution is added to the mixture. The impeller and chopper work together to mix the ingredients and create wet granules. The process continues until the granules reach the desired size and consistency.
Advantages of Rapid Mixer Granulator - RMG:
- Efficiency : The Rapid Mixer Granulator - RMG significantly reduces processing time compared to traditional granulation methods. It can complete dry mixing within a few minutes and granulation in a short period, thus increasing overall productivity.
- Uniformity : The high speed mixing and granulation process ensures a uniform distribution of all ingredients, leading to consistent quality of the final product.
- Versatility : The Rapid Mixer Granulator - RMG can handle a wide range of materials and batch sizes, making them suitable for various formulations.
- Reduced Dust Formation : Since the process is a wet clumping technique, it minimizes dust generation which is beneficial for both the product quality and the working environment.
- Automation : Modern types of Rapid Mixer Granulators come with advanced control systems that allow for automation of the process, leading to increased precision and reduced human error.
Applications:
- Granulation : The Rapid Mixer Granulators are primarily used for wet granulation processes in pharmaceutical manufacturing. They mix dry powders with liquid to form granules of uniform size and density. This process is crucial for improving the flowability, compressibility and uniformity of powder mixtures which are essential for tablet compression and other dosage forms.
- Blending : This category of equipment are capable of blending multiple ingredients uniformly to create homogeneous mixtures. This is particularly important in pharmaceutical and food industries.
- Drying : Some models of such Rapid Mixer Granulator are equipped with drying capabilities, allowing for the integration of drying processes within the same equipment.
- Coating : In pharmaceutical manufacturing,such instruments can be used for coating granules with protective coatings. This process enhances the stability, taste masking and controlled release properties of the final dosage form. Coating can be applied to granules in food and chemical industries for various purposes such as improving appearance.
- Homogenization : The Rapid Mixer Granulators can efficiently mix and homogenize powders and liquids to achieve uniform distribution of ingredients. This is important in various industries for preparing premixes, intermediate products or final formulations with consistent quality.
- Wet milling : Some designs incorporate wet milling capabilities, allowing for size reduction and particle size control of granules. This can be useful for refining granules with desired particle size distributions.
| Model | BPE_3 LTR. | BPE_ 5 LTR | BPE_10 LTR | BPE_15 LTR | BPE_25 LTR | BPE_75 LTR | BPE_ 100 LTR | BPE_150 LTR | BPE_ 250 LTR | BPE_400 LTR | BPE_ 600 LTR | BPE_ 800 LTR | BPE_1200 LTR |
| Working Capacity in Liters | 3 | 5 | 10 | 15 | 25 | 75 | 100 | 150 | 250 | 400 | 600 | 800 | 1200 |
| Working Capacity in Kilograms | 0.5 to 1.2 | 1 to 2 | 2 to 4 | 4 to 6 | 8 to 10 | 20 to 30 | 25 to 40 | 40 to 60 | 70 to 100 | 100 to 160 | 150 to 240 | 180 to 320 | 280 to 480 |
| Main Motor 750/1440 RPM | 2 / 3. | 2/3. | 2/3. | 3/5. | 3/5. | 3/5. | 5/7.5 | 10/12.5 | 25/30 | 30/40 | 50/100 | 60/75 | 80/100 |
| Chopper Motor 1440/2880 RPM | 0.5/1 | 0.5/1 | 0.5/1 | 0.5/1 | 0.75/1.5 | 1.5/3 | 1.5/3 | 2./3 | 3./5 | 5/7.5 | 5/7.5 | 5/7.5 | 10/15. |
| Gear Box Size | NMRV P075 | NMRV P075 | NMRV P075 | NMRV P075 | NMRV P075 | W110 | V500 | V600 | V700 | V800 | V1000 | V1200 | V1200 |